Islam Shyha
Performance of a new hybrid cutting-abrasive tool for the machining of fibre reinforced polymer composites.
Shyha, Islam; Huo, Dehong; Hesamikojidi, Peyman; Eldessouky, Hossam; El-Sayed, Mahmoud Ahmed
Authors
Dehong Huo
Peyman Hesamikojidi
Dr Hossam Eldessouky h.eldessouky@rgu.ac.uk
Lecturer
Mahmoud Ahmed El-Sayed
Abstract
A new hybrid cutting-abrasive machining tool (turn-grind) is detailed for high-quality machining of fibre reinforced polymer (FRP) composites, comprising single point carbide inserts electroplated with multi-layers of diamond abrasives 120 μm grain size, to form an abrasive region adjacent to an abrasive-free cutting edge. Experimental data are presented for turning tubes of CFRP and GFRP. The surface quality of workpieces after machining was evaluated through surface roughness measurements and SEM imaging. Cutting-only caused more defects such as delamination and fibre to pull out. Compared with cutting-only, contact and non-contact measurement of surface roughness (Ra) in both axial and radial directions showed an increase for CFRP and GFRP with roundness error reduced to 50%. No significant increase in cutting force was observed.
Citation
SHYHA, I., HUO, D., HESAMIKOJIDI, P., ELDESSOUKY, H. and EL-SAYED, M.A. 2021. Performance of a new hybrid cutting-abrasive tool for the machining of fibre reinforced polymer composites. International journal of advanced manufacturing technology [online], 112, pages 1101-1113. Available from: https://doi.org/10.1007/s00170-020-06464-7
| Journal Article Type | Article |
|---|---|
| Acceptance Date | Dec 7, 2020 |
| Online Publication Date | Dec 22, 2020 |
| Publication Date | Dec 31, 2021 |
| Deposit Date | Feb 13, 2025 |
| Publicly Available Date | Feb 20, 2025 |
| Journal | International journal of advanced manufacturing technology |
| Print ISSN | 0268-3768 |
| Electronic ISSN | 1433-3015 |
| Publisher | Springer |
| Peer Reviewed | Peer Reviewed |
| Volume | 112 |
| Issue | 3-4 |
| Pages | 1101-1113 |
| DOI | https://doi.org/10.1007/s00170-020-06464-7 |
| Keywords | CFRP; GFRP; Composite machining; Hybrid machining; Abrasive machining; Fibre reinforced polymers |
| Public URL | https://rgu-repository.worktribe.com/output/2702312 |
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Publisher Licence URL
https://creativecommons.org/licenses/by/4.0/
Copyright Statement
© The Author(s) 2020. The version of record of this article, first published in International Journal of Advanced Manufacturing Technology, is available online at Publisher’s website: https://doi.org/10.1007/s00170-020-06464-7
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